Addtives Automatic Weighing Machine
- The product adopts 4-10 material barrels, which can be used to batch 10 kinds of small batch materials at the same time, and can also choose to batch several kinds of materials arbitrarily.
- The time required for batching weight in the range of 10-15kg is 2-3 minutes.
- The product adopts an automatic correction scheme, and the accuracy can reach within 30g after 100 uses.
- Each material barrel can hold about 50kg of small batch materials.
- Metering supervision is controlled automatically by computer, no special person is required for supervision.
- It has the function of premix addition reminder and waiting, to prevent the omission of key raw materials.
Overview
The Additives Automatic Weighing Machine adopts an automatic batching system, which can control multiple scales and the output of various different materials at the same time, with intuitive and clear operation; it is equipped with an online monitoring function, which can monitor important production information at any time through real-time online monitoring.The Additives Automatic Weighing Machine for Small Batch Materials has the characteristics of small size, simple structure, convenient operation and accurate distribution. During online production, it can reduce the problem of dust flying in traditional batching and reduce the workload of operators. Users can adjust the batching amount of each small batch material by themselves according to the needs of the production line. The Addtives Automatic Weighing Machine for Small Batch Materials is suitable for automatic batching in rubber production lines, automatic batching in mixing stations, automatic batching in compound fertilizer production lines, automatic batching in alloy material production lines, automatic batching in ferrosilicon production lines, automatic control of lime kiln batching, automatic batching in coking production, and metering and batching in PVC plastic calendering production lines and other fields.
Working Principle:
A feeding device, a powder weighing scale and a collecting hopper are installed under the silo to complete the material conveying and metering work. In the automatic batching system, materials fall from the silo to the screw feeding device. When running on the feeding device, their weight signals and speed signals are sent to the weighing instrument.The weighing instrument calculates and processes the load weight electrical signal and speed signal to obtain the instantaneous flow and cumulative material transportation volume of the electronic scale, which are respectively displayed on the weighing display.
Application Scope:
It is used for batching and mixing of powder materials in feed, construction, pharmaceutical, additive, food, chemical and other industries.
Functions:
- It integrates batching, mixing and packaging, and all of them are automatic.
- For one or more materials of different products, it automatically batches them according to the weight ratio specified in the formula, mixes them evenly, and automatically measures, fills and packages them according to the specification of 5kg-60kg/bag.
- It uses prefabricated plastic woven bags with inner bags; the inner bag is PE single film, which is heat-sealed, and the outer bag is sewn; it adopts semi-automatic filling and sealing with manual bagging; the seal is tight and has good sealing performance.
- The design of the production line process, equipment structure design and material selection can choose Q235 carbon steel, 201 stainless steel, 304 stainless steel and 316 stainless steel according to the characteristics of materials.
- For special materials: such as those containing crystal water, easy to absorb moisture, and easy to liquefy at high temperature; the batching and mixing speed of this production line equipment is fast, and the contact time between materials and air is short during the production process, so it will not absorb water and become damp.
- It has accurate metering, with batching accuracy reaching 0.1%-0.2%, and uniform and efficient mixing.
- The equipment layout is compact, with low energy consumption, energy saving and high efficiency.
- It is convenient to operate and maintain, with stable performance, low failure rate and reliable operation.
- It is convenient to operate and maintain, with stable performance, low failure rate and reliable operation.
Maintenance:
- Regularly check whether the fixing bolts of the sensor, motor, gearbox and other components are loose with instruments.
- Before the first use, confirm whether all transportation fixing devices of the aggregate scale have been removed; before each shift, check whether there is foreign matter stuck around the scale hopper and whether the sensor is in working state; be careful to avoid hand injury from the gaps around the scale hopper.
- During use, check whether each rotating component such as the idler roller rotates flexibly.
- Equipment maintenance refers to caring for the equipment through general methods such as wiping, cleaning, lubricating and adjusting to maintain and protect the performance and technical status of the equipment.
- Abide by the safe operation procedures, do not use the equipment beyond the load, ensure the safety protection devices of the equipment are complete and reliable, and eliminate unsafe factors in time.
Technical Parameters
Technical Parameters
| Model | ADP-5 | ADP-6 | ADP-7 | ADP-8 | ADP-9 | ADP-11 |
| Motor Power(kw) | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Feeding Method | Spiral feeding mechanism | |||||
| Pneumatic Stirring | 2 | 2 | 3 | 3 | 4 | 4 |
| Number Of Conveying Motor Units | 5 | 6 | 7 | 8 | 9 | 11 |
| Electrical Control | PLC touch screen control | |||||
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Multi-Component Suction Weighing Scale
- It adopts three-speed adjustment (high, medium and low), which not only ensures conveying efficiency but also does not affect metering accuracy.
- It can connect to multiple material bins for batching and metering. The standard configuration includes 5/8 feed inlets, and it can batch up to 24 different types of powdery and granular materials.
- A single set of metering device is used for multiple materials, saving space and cost.
- The metering equipment and external equipment are all treated with flexible connections, and it meters while sucking materials, making material conveying more accurate.
Powder And Granule Incremental Weighing Scale
Auxiliary Agent Electronic Weighing Scale:
- Adopts high-precision bending beam type pressure sensor to ensure weighing accuracy - Guarantees stable and reliable metering results for industrial batching.
- Equipped with a sensor protection mechanism to prevent sensor damage during installation and transportation - Reduces maintenance costs and extends equipment service life.
- Integrated weighing electronic scale, capable of weighing multiple materials in a single batch - Improves efficiency of industrial batching systems.
- Allows for arbitrary material replenishment to the storage bin during the batching process - Eliminates production interruptions and ensures continuous operation.
- Compared with decremental batching, the self-weight of the hopper and materials is smaller, and the sensor range is smaller, resulting in higher batching accuracy - Superior to traditional weighing methods for industrial precision requirements.
- Can be equipped with rubber-lined hoppers, pneumatic knockers, fluidization discs and other arch-breaking and rat-hole-breaking devices - Solves material bridging issues in industrial hoppers.Ensures complete discharge without material adhesion - Maintains clean production and accurate batching for subsequent cycles.
Powder Metering Scale:
- Made of SUS304 stainless steel with surface sandblasting treatment - Corrosion-resistant, easy to clean, and compliant with food and pharmaceutical industry standards.
- Optional fluidization device and vibration device - Enhances material fluidity and prevents material accumulation in industrial hoppers.
- Adopts dynamic load module metering scale to prevent metering errors caused by vibration - Ensures stable weighing results in high-vibration industrial environments.
- The incremental type is suitable for 5-6 types of materials, with low cost and high metering accuracy - Cost-effective solution for multi-component industrial batching.
- Slightly upward-inclined design of the feeding screw to prevent residual material from falling after batching - Ensures no cross-contamination and accurate material dosage for each batch.
Precision Metering Automatic Batching Machine
- Continuous batching with no limit on the number of batches, high efficiency! The continuous batching function enables non-stop production, greatly improving the overall production throughput.
- Equipped with a mobile feeding platform, the feeding height is about 700mm, making feeding convenient. The mobile feeding platform with a reasonable height reduces labor intensity and simplifies the feeding process.
- High degree of automation and simple operation: operators only need to put on and take off bags. The high automation level minimizes human intervention, reduces operational errors, and saves labor costs.
- Material information on the main interface can be hidden (including material name, material number, metering weight, etc.), enhancing formula confidentiality. This function effectively protects the customer's unique formula information and prevents information leakage.
- Short installation cycle: the time from equipment arrival at the site to the completion of installation and commissioning is 2-3 days. The short installation cycle minimizes production downtime and allows customers to put the equipment into use quickly.
